Cleanroom testing and certification to ISO 14644

Cleanroom testing means measuring airflow, checking HEPA filters for leaks, checking pressure differentials between rooms and counting airborne particles as ISO 14644-1 requires, to confirm the room meets its design specification.
CLEANROOM TEST · ISO 14644LIVEPARTICLE COUNTAIRFLOWISO 14644HEPA · ACH · ΔP

Key facts

Main standards

ISO 14644-1:2015 (classification), ISO 14644-2:2015 (monitoring), ISO 14644-3 (test methods), PIC/S GMP Annex 1 (PE 009-17)

Occupancy states we test

As-built, at-rest, operational

Who needs it

Pharmaceutical plants, medical devices, hospitals, food, electronics

Deliverables

Results for each test, a sampling location plan, acceptance criteria, pass/fail conclusions and copies of instrument calibration certificates

Tests

GroupTestPurpose
Core (classification)Airborne particle countDetermines the room ISO Class to ISO 14644-1
CoreAirflow velocity / volumeConfirms clean air supply and air change rate
CoreRoom pressurisationControls the direction of flow from cleaner to less clean areas
CoreInstalled filter leak test (HEPA)Confirms the filters and frames do not leak
AdditionalAirflow visualisation (smoke pattern)Shows the direction of airflow, confirming there is no backflow from lower-grade to higher-grade areas and that air does not move from less clean zones, or across operators or equipment, in a way that could carry contamination into higher-grade areas
AdditionalRecovery testMeasures how long the room takes to return to its clean state after a contamination event
AdditionalTemperature, humidity, lighting, noiseChecks the environment against the design
EquipmentBiological safety cabinets (BSC), laminar airflow units (LAF), AHUsConfirms the equipment operates within specified values

Photos from real sites

Examples of tests carried out by the QV TEST team in clients’ cleanrooms

Measuring airflow at a HEPA diffuser with a capture hood
Measuring airflow at a HEPA diffuser with a capture hood
Scanning an installed HEPA filter for leaks
Scanning an installed HEPA filter for leaks
Counting airborne particles with a particle counter to classify the ISO Class
Counting airborne particles with a particle counter to classify the ISO Class
Reading the pressure differential between rooms
Reading the pressure differential between rooms
Airflow visualisation with smoke (smoke pattern test)
Airflow visualisation with smoke (smoke pattern test)
Measuring air velocity below a HEPA filter
Measuring air velocity below a HEPA filter

How we work

1
We collect room data: area, the ISO Class or GMP Grade required and the occupancy state to be tested, and review the room layout
2
We calculate the number of particle sampling locations from ISO 14644-1 Table A.1 and prepare the sampling plan
3
We test on site with calibrated instruments
4
We analyse the results against the criteria and prepare the report

Frequently asked questions

ISO 14644-2:2015 sets a maximum interval of 12 months for particle counting, airflow volume or velocity, and pressure differential. PIC/S GMP Annex 1 (PE 009-17) requires requalification of Grade A and B areas every 6 months and Grade C and D areas every 12 months.

ISO Class (1–9) is the cleanliness level based on particle concentration in ISO 14644-1. GMP Grade (A–D) is the level used for sterile medicinal product manufacture under PIC/S GMP Annex 1, which sets both particle and microbial limits in the at-rest and operational states.

It depends on the room area, per ISO 14644-1:2015 Table A.1. For example, a 10 m² room needs 5 locations, a 52 m² room 10 locations and a 1,000 m² room 27 locations.

A report covering every test with the sampling location plan, acceptance criteria, conclusions and copies of instrument calibration certificates.

Request a quote

Tell us the number of rooms, their area and the ISO Class or GMP Grade you need, and we will propose a scope and price
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